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POLITEM IN-HOUSE LABORATORY

Where material behaviour becomes engineering data.

Politem's in-house laboratory supports material development from characterisation and formulation through testing, validation and optimisation.

Testing is not simply a final checkpoint. It is how a formulation is understood, adjusted and confirmed so that a compound performs according to its application requirements.

6 Capability Areas Full-scope testing
ISO · ASTM · IEC Standard compliance
In-house Lab Development support
Validated Repeatable results
THE ROLE OF THE LAB

We don't only test materials.
We engineer them with data.

Laboratory data supports decisions on polymer selection, reinforcement level, additive packages and formulation adjustments. The work follows a deliberate, repeatable loop.

01

Test against standard

Each property is measured against the same defined standard for comparable results.

02

Reconsider formulation

When a property does not meet its target, the formulation is reconsidered and adjusted.

03

Confirm performance

Tested again the same way. This is how performance is engineered rather than assumed.

TESTING SCOPE

What the lab evaluates

Six capability areas covering characterisation, mechanical, thermal, dimensional, fire and electrical-safety, colour and surface behaviour.

Material Characterization

Understanding the material comes first.

01

Before a compound can be engineered, its starting behaviour has to be understood. Characterisation provides the baseline for identifying the polymer, understanding its composition, evaluating flow behaviour and monitoring consistency.

FTIR Analysis ASTM E1252
Polymer identification and qualitative compositional analysis.
Density ISO 1183
Material identification and consistency.
Ash Content ISO 3451
Reinforcement and filler content, inorganic residue.
Melt Flow Rate MFR / MVR ISO 1133
Flow behaviour and processability.
Relative Viscosity ISO 307
Molecular-weight indication for polyamides.
Mechanical Performance

How a formulation carries load.

02

Strength, stiffness, toughness and hardness, and the balance between them. Testing makes these relationships measurable and supports decisions on reinforcement and impact modification.

Tensile Properties ISO 527
Tensile strength and modulus.
Flexural Properties ISO 178
Flexural strength and stiffness.
Charpy Impact ISO 179
Impact resistance and toughness.
Izod Impact ISO 180
Impact resistance and toughness.
Shore D Hardness ISO 868
Surface hardness.
Thermal Performance

How a material behaves with heat.

03

Whether a compound suits the temperatures of processing and the final application. Thermal testing helps evaluate whether a compound is suitable for the temperature conditions encountered during processing and in the final application.

Heat Deflection Temperature HDT ISO 75
Deflection behaviour with increasing temperature.
Vicat Softening Temperature ISO 306
Softening and thermal behaviour.
Differential Scanning Calorimetry DSC ISO 11357
Melting, crystallisation and thermal transitions.
Fire & Electrical Safety

Behaviour under fire and electrical-safety conditions.

04

In-house evaluation for demanding electrical, electronic and industrial applications. Politem performs in-house testing during material development and internal evaluation to understand how compounds behave according to the listed test methods. These capabilities do not constitute third-party certification, listing or approval.

UL 94 Flammability UL 94
Burning and dripping behaviour.
Glow Wire Test IEC 60695-2
Response to a heated wire.
Glow Wire Ignition Temperature GWIT IEC 60695-2-13
Glow-wire ignition behaviour.
Needle Flame Test IEC 60695-11-5
Reaction to a small defined flame.
Ball Pressure Test IEC 60695-10-2
Deformation resistance under load at temperature.
Colour & Surface

Consistent colour and surface.

05

For visible applications, appearance is part of the specification. Colour and gloss measurements help evaluate visual consistency.

Colour Measurement ISO 11664
Colour consistency and matching.
Gloss Measurement ISO 2813
Surface gloss and appearance consistency.
FROM DATA TO FORMULATION

Data is where formulation
decisions come from.

The result is not simply a report. It is a compound developed to meet the target.

Laboratory results are used to determine what needs to change when a material has not yet reached its target. Development may focus on polymer selection, reinforcement, additive packages or processing conditions. Each adjustment responds to a measured result and is tested again against the same standard.

APPLICATION DRIVEN DEVELOPMENT

The right material starts
with the application.

Development begins with the requirement, not the catalogue. The laboratory helps translate these requirements into material specifications and formulation choices, and then validates those choices through testing. The objective is not the strongest material possible — it is the right material for the application.

mechanical loadoperating temperatureimpact behaviourprocessing conditionsdimensional requirementsfire behaviourappearancereinforcement levelrecycled-content targetscost-to-performance balance
TESTING CAPABILITIES

Methods performed in-house

The following methods are performed in-house and used for material development, formulation and internal evaluation. They are testing capabilities, not third-party certifications, listings or approvals.

Capability Area Test Standard What It Helps Evaluate
Material Characterization
Material Characterization FTIR Analysis ASTM E1252 Polymer identity and composition
Material Characterization Density ISO 1183 Material identification and consistency
Material Characterization Ash Content ISO 3451 Reinforcement and filler content
Material Characterization Melt Flow Rate MFR / MVR ISO 1133 Flow behaviour and processability
Material Characterization Relative Viscosity ISO 307 Molecular-weight indication for polyamides
Material Characterization Water / Moisture Content ISO 15512 Moisture control and processing consistency
Mechanical Performance
Mechanical Performance Tensile Properties ISO 527 Tensile strength and modulus
Mechanical Performance Flexural Properties ISO 178 Flexural strength and stiffness
Mechanical Performance Impact Strength Charpy ISO 179 Impact resistance and toughness
Mechanical Performance Impact Strength Izod ISO 180 Impact resistance and toughness
Mechanical Performance Shore D Hardness ISO 868 Surface hardness
Thermal & Dimensional Performance
Thermal Performance Heat Deflection Temperature HDT ISO 75 Heat resistance under load
Thermal Performance Vicat Softening Temperature ISO 306 Softening and thermal behaviour
Thermal Performance Differential Scanning Calorimetry DSC ISO 11357 Melting, crystallisation and thermal transitions
Dimensional Performance Moulding Shrinkage ISO 294-4 Moulding shrinkage and dimensional behaviour
Fire and Electrical Safety
Fire and Electrical Safety UL 94 Flammability UL 94 Burning and dripping behaviour
Fire and Electrical Safety Glow Wire Test IEC 60695-2 Response to a heated wire
Fire and Electrical Safety Glow Wire Ignition Temperature GWIT IEC 60695-2-13 Glow-wire ignition behaviour
Fire and Electrical Safety Needle Flame Test IEC 60695-11-5 Reaction to a small defined flame
Fire and Electrical Safety Ball Pressure Test IEC 60695-10-2 Deformation resistance under load at temperature
Colour and Surface
Colour and Surface Colour Measurement ISO 11664 Colour consistency and matching
Colour and Surface Gloss Measurement ISO 2813 Surface gloss and appearance consistency
UPON REQUEST

Extended validation support for application and market requirements.

Where an application requires testing beyond Politem's in-house scope, additional analyses can be coordinated upon request through qualified external laboratories. The applicable method, specimen condition and acceptance criteria are defined according to the material, end-use application, customer specification and target market.

RoHS and REACH Compliance
Restricted-substance and regulatory compliance screening.
VOC and Emissions Testing
Volatile emissions for automotive, interior and industrial uses.
Chemical Resistance
Assessment against chemicals, oils, fuels or media.
Comparative Tracking Index CTI
Resistance to electrical tracking.
Thermogravimetric Analysis TGA
Decomposition profile and compositional information.
Thermal Conductivity
Heat-transfer performance for thermal management.
UV and Weathering
Accelerated exposure, colour and property retention.
Water Absorption
Moisture uptake, dimensional and mechanical relevance.
Market Specific Testing
Other tests per customer, sector or regional requirements.
Additional tests are coordinated upon request through external laboratories. Availability, method, lead time and reporting scope are confirmed for each project. Testing support does not by itself constitute product certification, listing or regulatory approval.
Discuss Your Testing Requirements

Share your application, target properties
and validation requirements.

Our technical team will translate requirements into material specifications and validation.